Process Monitoring

PROCESS CONTROL REQUIRES OXYGEN MONITORING

Have a critical process that demands accurate measurement of oxygen?

Measuring oxygen for process control can help ensure that a process is operating efficiently, safely, and with consistent quality. Here are some reasons why measuring oxygen is important for process control:

  • Efficiency:In many processes, oxygen plays a critical role in the chemical reactions or combustion processes that occur. By measuring oxygen levels, it is possible to optimize the process to achieve the desired output while minimizing waste or energy consumption.
  • Safety:In some processes, the presence or absence of oxygen can pose a safety hazard. For example, in certain chemical reactions, too much oxygen can lead to explosive conditions, while too little oxygen can lead to the formation of toxic byproducts. Measuring oxygen levels can help ensure that the process is operating within safe parameters.
  • Quality control:In some industries, the presence or absence of oxygen can affect the quality of the final product. For example, in the production of metals, the presence of oxygen can lead to the formation of impurities that affect the strength and durability of the material. By measuring oxygen levels, it is possible to control the production process and ensure consistent quality.
  • Regulatory compliance:In some industries, regulatory bodies require the monitoring and reporting of oxygen levels as part of environmental or safety regulations. By measuring oxygen levels and documenting the results, companies can demonstrate compliance with these regulations.
  • Environmental compliance:Oxygen monitoring is essential in industries where the discharge of pollutants into the environment is regulated. For example, in the pulp and paper industry, oxygen levels in wastewater can affect the levels of dissolved oxygen in nearby water bodies, which can have a detrimental effect on aquatic life. By monitoring and controlling oxygen levels, environmental compliance can be achieved, and potential fines and penalties can be avoided.

OurALPHA OMEGA INSTRUMENTS™ trace and percent oxygen analyzerscan measure oxygen for process control by using various measurement techniques such as zirconium oxide, paramagnetic, and electrochemical sensors. These sensors detect the partial pressure of oxygen in the gas or liquid stream and convert it into an electrical signal that is proportional to the oxygen concentration.

To use the analyzer for process control, it must be installed in the process stream, usually through a sample line or a flow cell. The sample is continuously drawn into the analyzer, and the oxygen concentration is measured in real-time. The analyzer provides a signal output, which can be used to control the oxygen concentration in the process by adjusting the flow rates or other process parameters.

此外,αω仪器跟踪和/cent oxygen analyzers can be integrated into control systems such as PLCs (Programmable Logic Controllers) or DCSs (Distributed Control Systems) to automate the process control. This allows for precise control of the oxygen concentration and ensures that the process operates within the desired parameters.

The presence or absence of oxygen can affect the quality of the final product.


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Our oxygen monitoring and safety products serve the petrochemical, energy, refining, bulk gas, aerospace, energy, environmental, food and beverage, atmospheric, biofuels, oil and gas, pharmaceuticals, chemical, pulp and paper, water and wastewater, semiconductor, laboratory and research, life science, biotechnology, and medical markets. We have solutions for your process monitoring whether it’s to keep your facility, personnel and the environment safe or ensure that your process has the right amount of oxygen for your manufacturing specifications.

Accurate measurement of oxygen is important in various critical processes:

  • Medical applications:Accurate measurement of oxygen is crucial in medical applications, such as monitoring the oxygen levels of patients during surgery, in intensive care units, or for patients with respiratory illnesses. The measurement of oxygen saturation in the blood, commonly referred to as SpO2, is one of the most common measurements in medicine and is used to monitor a patient’s respiratory status.
  • Industrial processes:Many industrial processes require accurate measurement of oxygen, such as in combustion processes, where precise control of oxygen levels can improve fuel efficiency and reduce emissions. Oxygen measurement is also important in the production of metals and other materials, where oxygen levels can affect the quality of the final product.
  • 环境监测:Measuring oxygen levels is important in environmental monitoring, such as in water quality testing. Low levels of dissolved oxygen in water can indicate pollution or other environmental problems, which can have serious consequences for aquatic life.
  • Aerospace applications:In aerospace measuring oxygen levels is critical to ensure the safety of pilots, astronauts, and others. In these environments, low oxygen levels can be life-threatening, and accurate measurement is essential to prevent accidents and ensure safe operation.

The accurate measurement of oxygen is essential in a wide range of critical processes, where small variations in oxygen levels can have significant impacts on safety, efficiency, and quality.


Explore our Oxygen Monitoring Solutions

Series 1000™

Series 1300 replaces the Series 1000
Series 1300 replaces the Series 1000

Series 1300™

ALPHA OMEGA INSTRUMENTS™ Oxygen Deficiency Monitor
Process Insights_Series 1300 Oxygen Monitor

ZRO 2000™

ALPHA OMEGA INSTRUMENTS™ Trace Zirconia Oxygen Analyzer PPM to 100%
Process Insights_AOI ZRO 2000 oxygen analyzer

OXY-SEN™

ALPHA OMEGA INSTRUMENTS™ Percent Oxygen Analyzer 0-100% and 0-25%
Process Insights_AOI-OXY-SEN oxygen analyzer

Series 2000™

ALPHA OMEGA INSTRUMENTS™ Percent Oxygen Analyzer 0-1 to 0-100%
Process Insights_AOI_Series 2000 oxygen analyzer

系列2500/2510™

ALPHA OMEGA INSTRUMENTS™ Percent Oxygen Transmitter 0-2% to 0-100%
Process Insights_AOI_ Series 2510-Percent-Oxygen-Transmitter

系列2500/2510EX™

ALPHA OMEGA INSTRUMENTS™ Percent Oxygen Transmitters Explosion Proof
Process Insights_AOI_ Series 2510-Percent-Oxygen-Transmitter

Series 2520™

ALPHA OMEGA INSTRUMENTS™ Portable Percent Oxygen Analyzer 0-5, 0-10, 0-25, 0-50, and 0-100%
rocess Insights_AOI_Series 2520 portable oxygen analyzer

Series 3000™

ALPHA OMEGA INSTRUMENTS™ Trace Oxygen Analyzer 0-1 PPM to 0-10,000 PPM
Process Insights_Series 3000 Oxygen Monitor

Series 3500/3510™

ALPHA OMEGA INSTRUMENTS™ Trace Oxygen Blind Transmitter 0-10 PPM to 0-20,000 PPM
Process Insights_Series 3500 Oxygen Monitor

Series 3500/3510™ EX

ALPHA OMEGA INSTRUMENTS™ Trace Oxygen Blind Transmitter Explosion Proof 0-10 PPM to 0-20,000 PPM
Process Insights_AOI_35003510 Explosion Proof Transmitter

Series 3520™

ALPHA OMEGA INSTRUMENTS™ Portable Battery-Operated Trace Oxygen Analyzer
Process Insights_Series 3520_oxygen monitor

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